1200W Heat Bonding Machine Dust Free TV LCD Screen Repair Machine

ASCEN technology team is escorted by a vigorous team of humble and patient staff. They enjoy listening to the clients and tailoring automatic assembly solutions up to clients' demand. we dedicated to making quality machine that help our clients operate more efficiently and effectively.If you interested in our complete equipment solution,please go to our engineering web: www.ascen.ltd

Solderig:	Pulse Heat Thermode Bonder	Working Pressure:	45-75psi
Made In:	China	Product Name:	TV Repair TAB Bonding Machine
Lead Time:	1-10 Days	Weight:	550kg

 

1200W Heat Bonding Machine , Dust Free TV LCD Screen Repair Machine

 

 

Thermode Bonding TV Screen Repair Technical :

 

Our machine PID Temperature system use Japan AZBIL Model C36TV0UA1200,Controller use Japan Panasonic PLC

 

Model
Head NO.	1	2
Application	FPC, COF, TAB and LCD Panel, PCB bonding
LCD size	15”-65”
Panel thickness	0.3mm-1.1mm(single layer glass)
IC No.	Multi/panel
Bonding direction	X or Y
Boning time	TFT, 1.8s/chip
Capacity	TAB, 380 pcs/H
Bonding accuracy	±1.5um
Positioning accuracy	±0.5um
Working environment	Clean, dust free
Air pressure	0.5-0.7Mpa
Automatic pressure	Multi pressure, max 10 segments
Input	AC220V/50Hz
Power	1200W
Pneumatic parts	Japan SMC MXS20-75/MXS20-100
Heating method	Pulse heating
PID temperature system	Brand: Japan AZBIL Model: C36TV0UA1200
Hot head	Material: Japan titanium alloy Size: 45*1.4*10 Plane precision: 0.001mm Plane thickness: 0.5mm
Thermocouple	K type, origin USA OMEGA
Image system	Japan Panasonic image system COF positioning: down positioning PCB positioning: Yes Camera quantity: 3 Microscope: 30-120 zoom COF monitor: 19” * 2 PCB positioning monitor: Yes Up light: Yes Down light: Yes
COF fine adjustment	Origin: Taiwan Guide rail type: U type Accuracy: 0.01mm Adjust direction: X/Y/R R range: Rough adjustment 360°; Fine adjustment ±5°
COF fixture	Mechanical fixed
Camera fine adjustment	Control: X/Y/Z micrometer Focus adjust: manual
LCD platform	Moveable, slide by hand
Alarm	Air pressure fault; Temperature fault; Thermocouple fault; Operation fault
Hot head positioning	Any positon
Parameter memory	Multi parameter group storage

 

100 inch LCD TV Panel TAB Bonding Machine Introduce:

This product is used for various FPC, FOG, COF, TAB, COG and LCD/LED Panel and PCB conbination bonding, reflected in various size LCD screen vertical line, horizontal line, vertical band, black band, black line, color line, color band, multi-line, lurred screen, black screen, white screen, interference flashing, vertical semi-significant etc. malfunction maintenance.

 

 

LCD TV Screen Repair  Process working:   1. Stability control is used Panasonic:-TC2,TC2 chip is the key to the bonding accurate,correct temperature curve will greatly help you to understand the tv repair bonding process.
The inlet temperature sensing line and the new Panasonic temperature chip (TC2) to make the temperature control more accurate, with heating time, temperature higher precision, and the addition of synchronous display temperature curve and parameters.

 

2.  The system is used to control the Panasonic:-PLC(single control),all the tv brand technical parameters has been preset in the machine programing,shown in the lcd display.
Save the market of the brand TV Repair required parameters like Samsung, LG, Sharp, Sony,Toshibo,Philip,Zenith,JVC,CMO, AUO, bright star, Hitachi, HannStar, Huasheng, Chinese, etc.. The four section temperature set points, the first section temperature, initial temperature of second section temperature, cooling temperature. PLC and touch screen communication, according to the function of automatic control in the production process of production expansion. System of automatic detection, alarm display function, make the equipment maintenance more convenient.     3. The operation interface is: english and chinese interchange for your choose
6.5 inch intelligent man-machine interface, programmable logic controller (PLC) control system, stable operation of the device, reliable.   4. High precision alignment: fast and correct alignment with the alignment bench micrometer can greatly improve your tv repair bonding efficiency.

Equipped with advanced optical alignment system, fully meet the product clear alignment and production precision, para X, Y, Z axis adopts high precision micrometer regulator, rail synchronous operation, ensure high precision alignment. 19 inch large screen display contrapuntal line electrode, the alignment more quickly, more elegant appearance

  5.  Heating:Pulse Heating instead of consistent temperature heating make the tab bonding more precision and tightly.
Fast heating / cooling and secondary cooling function. High quality titanium alloy head, automatic temperature compensation function, so that the temperature is more accurate.

 

 

LCD Screen Repair Equipment Technical characteristics:

Single bonding head, single penumatic device, single temperature control. Using Japan imports of Panasonic programmable logic controller (PLC) control systerm, so that quipment operation is stable. Design of high, middle and low multi pulse source, to meet the power requeirements of diversification product pressure. Bonding head up and sown structure part use the three-stage circuit control, can according to quantify the production, manual production, production debugging needs to choose different control methods, to solve the problem of inconvenient forwards and downwards bonding head control due to different working modes.

 

We will training you all the machine technical parameters after you place order through video or your visit our factory yourself.

 

How to Repair your Samsung and LG TV Panel with our Machine   We supply traning the customers when they purchase our machine in our factory,we can also send the video to customers to learn themself,but we strongly suggest customers to visit our factory in personally,that can discuss more with our engineer and you will know more about it.   1. using imported circuit and pneumatic fittings, Japan's matsushita PLC controller is adopted in the core, by SMC pneumatic components of precision components.   2. cylinder part adopts horizontal bar higher precision guide rail combination plan, has the state set shift, the characteristics of the deviation.   3. provide a multi-position pulse current systems and control, to meet the different requirements of diversified products for heating power.   4. the high precision temperature control system, using PID self-tuning control scheme, can be a period of temperature heating and temperature compensation function in time, the temperature accuracy to + / - 1 , meet the requirement of maintenance process precision of temperature.   5. 7 inch human-machine interface touch screen control system, which can store multiple brand hot pressing parameters and display the actual temperature curve.   6. the built-in vacuum adsorption system, hot pressing head high precision level control device.   7. the X axis servo control LCD (step) mobile function, can set up multiple IC point coordinates, can also do Y axis moving, after completion of the FOG straight to FOB process.   8. equipped with Japanese high-definition coaxial optical registration system and bring the light system, effective guarantee product registration precision requirements.